November 25, 2014 Volume 10 Issue 44

Electrical/Electronic News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Researchers develop world's thinnest electric generator

Researchers from Columbia Engineering and the Georgia Institute of Technology reported recently that they have made the first experimental observation of piezoelectricity and the piezotronic effect in an atomically thin material, molybdenum disulfide (MoS2), resulting in a unique electric generator and mechanosensation devices that are optically transparent, extremely light, and very bendable and stretchable.

Positive and negative polarized charges are squeezed from a single layer of atoms, as it is being stretched. [Image courtesy of Lei Wang/Columbia Engineering]

 

 

In a paper published online October 15, 2014, in Nature, research groups from the two institutions demonstrate the mechanical generation of electricity from the two-dimensional (2D) MoS2 material. The piezoelectric effect in this material had previously been predicted theoretically.

Piezoelectricity is a well-known effect in which stretching or compressing a material causes it to generate an electrical voltage (or the reverse, in which an applied voltage causes it to expand or contract). But for materials of only a few atomic thicknesses, no experimental observation of piezoelectricity has been made, until now. This latest observation provides a new property for two-dimensional materials such as molybdenum disulfide, opening the potential for new types of mechanically controlled electronic devices.

"This material -- just a single layer of atoms -- could be made as a wearable device, perhaps integrated into clothing, to convert energy from your body movement to electricity and power wearable sensors or medical devices, or perhaps supply enough energy to charge your cell phone in your pocket," says James Hone, professor of mechanical engineering at Columbia and co-leader of the research.

"Proof of the piezoelectric effect and piezotronic effect adds new functionalities to these two-dimensional materials," says Zhong Lin Wang, Regents' Professor in Georgia Tech's School of Materials Science and Engineering and a co-leader of the research. "The materials community is excited about molybdenum disulfide, and demonstrating the piezoelectric effect in it adds a new facet to the material."

Hone and his research group demonstrated in 2008 that graphene, a 2D form of carbon, is the strongest material. He and Lei Wang, a postdoctoral fellow in Hone's group, have been actively exploring the novel properties of 2D materials like graphene and MoS2 as they are stretched and compressed.

Zhong Lin Wang and his research group pioneered the field of piezoelectric nanogenerators for converting mechanical energy into electricity. He and postdoctoral fellow Wenzhuo Wu are also developing piezotronic devices, which use piezoelectric charges to control the flow of current through the material just as gate voltages do in conventional three-terminal transistors.

There are two keys to using molybdenum disulfide for generating current: using an odd number of layers and flexing it in the proper direction. The material is highly polar, but, Zhong Lin Wang notes, an even number of layers cancels out the piezoelectric effect. The material's crystalline structure also is piezoelectric in only certain crystalline orientations.

For the Nature study, Hone's team placed thin flakes of MoS2 on flexible plastic substrates and determined how their crystal lattices were oriented using optical techniques. They then patterned metal electrodes onto the flakes. In research done at Georgia Tech, Wang's group installed measurement electrodes on samples provided by Hone's group, then measured current flows as the samples were mechanically deformed. They monitored the conversion of mechanical to electrical energy, and observed voltage and current outputs.

An atomically thin material, molybdenum disulfide (MoS2), shown, could be the basis for unique electric generator and mechanosensation devices that are optically transparent, extremely light, and very bendable and stretchable. [Image courtesy of Rob Felt/Georgia Tech]

 

 

 

 

The researchers also noted that the output voltage reversed sign when they changed the direction of applied strain, and that it disappeared in samples with an even number of atomic layers, confirming theoretical predictions published last year. The presence of piezotronic effect in odd layer MoS2 was also observed for the first time.

"What's really interesting is we've now found that a material like MoS2, which is not piezoelectric in bulk form, can become piezoelectric when it is thinned down to a single atomic layer," says Lei Wang.

To be piezoelectric, a material must break central symmetry. A single atomic layer of MoS2 has such a structure, and should be piezoelectric. However, in bulk MoS2, successive layers are oriented in opposite directions, and generate positive and negative voltages that cancel each other out and give zero net piezoelectric effect.

"This adds another member to the family of piezoelectric materials for functional devices," says Wenzhuo Wu.

In fact, MoS2 is just one of a group of 2D semiconducting materials known as transition metal dichalcogenides, all of which are predicted to have similar piezoelectric properties. These are part of an even larger family of 2D materials whose piezoelectric materials remain unexplored. Importantly, as has been shown by Hone and his colleagues, 2D materials can be stretched much farther than conventional materials, particularly traditional ceramic piezoelectrics, which are quite brittle.

The research could open the door to development of new applications for the material and its unique properties.

"This is the first experimental work in this area and is an elegant example of how the world becomes different when the size of material shrinks to the scale of a single atom," Hone adds. "With what we're learning, we're eager to build useful devices for all kinds of applications."

Ultimately, Zhong Lin Wang notes, the research could lead to complete atomic-thick nanosystems that are self-powered by harvesting mechanical energy from the environment. This study also reveals the piezotronic effect in two-dimensional materials for the first time, which greatly expands the application of layered materials for human-machine interfacing, robotics, MEMS, and active flexible electronics.

For this study, the research team also worked with Tony Heinz, David M. Rickey Professor of Optical Communications at Columbia Engineering and professor of physics at Columbia's Graduate School of Arts and Sciences.

The study was supported by the U.S. Department of Energy (DOE), Office of Basic Energy Sciences (BES) (No. DE-FG02-07ER46394) and U.S. National Science Foundation (DMR-1122594).

Source: Columbia Engineering

Published November 2014

Rate this article

[Researchers develop world's thinnest electric generator]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2014 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy